Solutions
We have been specializing in the production and service of crusher parts for over 20 years, and our team has extensive experience in parts and solution options.
Through long-term practice, we have accumulated a wealth of proprietary knowledge for different brand equipment. We provide proven technologies and services throughout the lifecycle of crusher operations, and can offer stable support to our customers. To succeed, you need a crusher services partner with the equipment expertise. GRAVIK is ready to serve.
Various material solution for wear parts
The wear parts of the crushers (such as jaw plates, mantle and concave, blow bar) can be customized based on the actual working conditions of the customer's equipment, in order to extend the service life of the parts, increase the output of the crusher, and reduce production costs.
1.Jaw plate, mantle and concave, etc.
Mn13Cr2
Mn18Cr2
Mn21Cr2
Mn18Cr2+Alloy Bar
Alloy Steel+Alloy Bar
Mn18Cr2+Wear-resistant layer
(1) Manganese steel (Mn13, Mn13Cr2, Mn18, Mn18Cr2, Mn22Cr2, etc).
(2) Alloy high manganese steel (Mn13Cr2MoTi,Mn18Cr2Mo0.5, Mn22Cr3Mo0.5, Mn18Cr2MoVTi).
(3) Alloy steel: low alloy steel, medium alloy steel, high alloy steel, high chromium alloy steel.
(4) Mn18Cr2 + wear-resistant layer, alloy steel + wear-resistance layer.
(5) Mn18Cr2 + alloy bar, alloy steel + alloy bar.
(6) Accept customization for special materials.
2. Blow bar, hammer, etc.
High Manganese Steel
Chrome White Iron
Martensitic Steel
Chrome White Iron With Ceramics Inlays
Martensitic Steel With Ceramics Inlays
Alloy Steel With Alloy Rods Inlays
| Material | Suitable for | Property |
| Martensitic cast steel |
(1) Construction waste (2) Blasted rocks |
Martensitic cast steel combines hardness and impact resistance, making it less prone to breakage compared to chromium steel. Furthermore, in applications involving abrasive materials, martensitic steel blow bars have a longer service life than manganese steel blow bars. |
| Martensitic steel with ceramics inserted |
(1) Construction waste with low iron content (2) Asphalt (3) Concrete (4) Natural stone |
This composite material, incorporating ceramics into a martensitic steel matrix, combines the hardness of ceramics with the mechanical properties of steel, resulting in a service life 2-4 times longer than that of a single-alloy blow bar. |
| High-chromium cast iron |
(1) Secondary crushing of natural stone or river pebbles (2) For cases with small feed sizes |
The outstanding advantage of high-chromium cast iron lies in its enhanced hardness, offering superior wear resistance in applications where both manganese steel and martensitic steel experience accelerated wear. |
| High-chromium with ceramics inserted |
(1) Secondary crushing of very rough natural stone or river pebbles (2) Asphalt materials with small feed sizes, milling materials without iron parts |
The combination of a high-chromium cast iron matrix and ceramics ensures a stable wear profile, particularly for abrasive pre-crushed materials in gravel pits and quarries. |
| Manganese steel |
(1) Materials with low abrasiveness, such as limestone (2) Very large feed sizes When the feed material contains a large amount of uncrushable material (such as iron parts), or when the cost-effectiveness of using other hammers is not high. |
Manganese steel is used in applications requiring significantly higher impact or tensile strength. For high impact forces, the manganese steel material of the blow bar is reinforced (cold- reinforced) to reduce wear. |
| Alloy steel with alloy bar inlays |
(1) High-hardness, highly abrasive natural stone (2) Medium-hardness natural stone (3) Recycled building materials |
With high matrix hardness and extremely wear-resistant reinforcement, the alloy steel matrix provides excellent impact toughness, ensuring that the blow bar is not easily broken under strong impact. |
Block shape: W/H<3
Flakes type: W/H>3
Limestone (blocks shape)
Asphalt (flakes shape)
River pebbles (blocks shape)
Wear rating:
No wear: 0-100 g/t
Low wear: 100-600 g/t
Medium wear: 600-1200 g/t
Higher wear: 1200-1700 g/t
High wear: >1700 g/t
Replacement solution for original parts
Fast Delivery: our warehouses stock covers 80% of main crusher models，standard parts deliver within 48 hours, customized parts deliver in 7-15 days.
Cost Comparison: Prices are only 50%-70% of original parts for equivalent performance.
Crusher update and wear parts adaptation solutions
Solving difficulty: Outdated equipment suffers from low efficiency and high energy consumption; original manufacturer has stopped production, resulting in no spare parts available. And the purchasement for these parts without part numbers.
Solution Content:
Upgrade Assessment: Energy efficiency testing of equipment (e.g., ball mill, jaw crusher), outputting a "feasibility report for retrofitting + investment return cycle calculation".
Parts Compatibility: Provision of new wear-resistant liners (improving grinding efficiency by 15%), hydraulic control systems (reducing energy consumption by 20%), intelligent lubrication systems, etc.
Installation and Commissioning: On-site technical team guidance to ensure seamless integration of parts with existing equipment, providing a 1-year warranty.
Customization
Through long-term specialized production and large-scale manufacturing, we achieve economies of scale, which can effectively reduce the production cost of our products. We have a wide range of original drawings, and also support customization based on customer drawings. We provide customers with high-quality products at a reasonable price.
GRAVIK provides customized spare and wear parts in the mining crusher market, the replacements are suitable for various brands and models of jaw crushers, cone crushers, impact crushers, etc.
GRAVIK has the ability to customize product material, performance, and one-stop customized procurement services, tailored for both small and large-scale orders.
Before cooperation: State your product requirements and fix the production requirements.
STEP 1
Based on the product requirements and the corresponding minimum order quantity, we'll offer the initial quotation.
STEP 2
Discuss the PI details, confirm the actual order quantity and the product inspection requirements.
STEP 3
Conduct prior inspection to ensure on - time delivery. Adjust the shipment plan in line with your shipping schedule, and during shipment, cooperate with inspection and provide the required relevant documents.
For other crusher parts, we will also conduct material optimization based on the actual operating conditions of the crusher to meet the needs of customers.
We are here for you!
For more information about any of our services, please feel free to contact us. Our team is always happy to provide information about our quality crusher parts.
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