Alloy steel inserted with alloy bars jaw plate

Material: Alloy steel inserted with alloy bars

Case Type: Various material solution for wear parts

Customer: Nigeria client

Description:

This is a Nigeria client. They are final user and have several quarries in different areas in Nigeria. We have worked with them for about five years. The cooperation is mostly about PYB1200 cone crusher and spare parts, Symons cone crushers and spare parts.

In one of their crushing plants, the jaw plates wear very fast. So they ask us to recommend better quality materials with longer service life time.

So our engineers checked their working condition and offer our recommendation.

We offered two materials: Mn18Cr2 inserted with TIC alloy bars and alloy steel inserted with TIC alloy bars.

Finally the client chose alloy bars and alloy steel inserted with TIC alloy bars and arranged payment.

Our engineers make designs according to client’s drawings, adding the alloy bars in these teeth. And then we sent to the client to confirm.

After confirmation, we start production. And this is the final jaw plates.

This material is much more expensive than normal Mn18Cr2. But also its wear resistance and service life time are much better than Mn18Cr2, making it the best option when you need the best wear material.

BENEFITS

• Annual cost savings of over $100,000

• Assured stock availability through customized inventory management solutions

• Reduced frequency of shutdowns per year

• Enhanced performance of the crushers

• Decrease in recirculation

• A small increase in overall throughput

• Flexibility and constant evolution to maximize ‘dollar per ton’ ability and overall reduction in total cost of ownership

If you have requirements of customized materials for these wear parts, we will provide our professional service. Our engineers will consider your stone materials, sizes and working condition, and then make suitable recommendation. The results always turn better than expects.

Our experts are ready to help you find the right solution for your specific application.